Chemistry first. Catalog second.330-265-1776 · Andy@TanksandCovers.com
Lining Selection · Service Condition First

Tell us what is in the tank. We will tell you what survives it.

Most lining specifications start from a catalog and work backwards to the water. That is exactly how a potable-listed epoxy ends up in a 135 °F digester, a stainless panel ends up in brine, and a cement lining ends up in water with 20 mg/L of alkalinity. This page runs the other direction: pick the service condition, and see which systems fit, which ones to strike, and why.

What this page covers

  • 52 service conditionsGrouped into potable, raw and source water, municipal wastewater, food and agricultural, industrial and brine, and fire protection and intermittent duty.
  • Ten lining systemsFactory-coated FBE, glass-fused-to-steel, immersion epoxy, novolac and phenolic, polyurea, zinc-rich, cement-mortar, vinyl ester and FRP, stainless, galvanized — each with its pH, temperature and DFT envelope. The two factory systems are listed separately, because they are separate systems.
  • The eliminations, not just the picksEvery row names the systems to avoid. In our failure work, the wrong system being on the list is the more expensive mistake.
  • An LSI calculatorBecause “potable water” and “potable water that dissolves linings” look identical on a bid form.
The Selector

Start with what is in the tank.

Pick the service, then add whatever numbers you have from the analysis. The tool ranks the systems that survive the exposure and shows you which ones it removed, and why. Four fields, all optional — a service condition on its own already narrows the field.

3 · From the water analysis (optional)
No service selected yet. Choose a service group and condition and the ranked lining systems appear here, with the eliminations spelled out.
Langelier Saturation Index

Is your water scaling, or is it hungry?

The LSI is the one screening number that predicts whether water will lay down a protective calcium carbonate film or strip one. Positive means scaling — a nuisance for cleaning and instruments, but protective of steel. Negative means aggressive: the water dissolves cement and calcium-bearing linings, and it will find every holiday in an organic one. Below about −1, an inert lining stops being a preference and becomes the specification.

Run your analysis through it before you read the matrix. It is the difference between “potable water” and “potable water that eats tanks.”

Enter the five values to calculate.
The Matrix

Fifty-two service conditions, and what each one does to a lining.

Six groups, every one of them expandable. Each card gives the exposure, what it does to a lining, the recommended systems in rank order, the systems to avoid, and the design note that usually decides the job. Ranges are typical published values — the row is the screening answer, not the submittal.

Group 01 Potable and finished water 7 conditions

Every potable interior has to be NSF/ANSI/CAN 61 and 600 listed. Chemistry decides which of the listed systems actually survives.

Balanced potable water

How to recognize it
LSI about −0.5 to +0.5; alkalinity 50 to 200 mg/L; pH 7 to 8.5.
What it does to a lining
Mild. Most listed systems last 15 to 25 years.

Recommended

  1. 1Factory-coated FBE (D103 bolted)
  2. 2Immersion epoxy (D102 ICS)
  3. 3GFS
  4. 4Zinc + epoxy

Avoid

  • Alkyds
  • Non-listed polyurethanes

Design noteThe baseline case. Pick on budget and access.

Ask us to confirm this one →

Aggressive low-alkalinity / soft water

How to recognize it
LSI below −1; alkalinity under 30 mg/L; pH under 7; high free CO2; low TDS — New England, the Pacific Northwest, Appalachian surface water.
What it does to a lining
Leaches cement and calcium-bearing linings, drives corrosion at every holiday, and attacks galvanized hardware.

Recommended

  1. 1Factory-coated FBE, holiday-tested at the panel
  2. 2GFS (inert glass)
  3. 3High-build 100% solids epoxy, holiday-free tested
  4. 4316L stainless

Avoid

  • Cement-mortar
  • Zinc-rich primer in immersion
  • Thin-film epoxy under 16 mils

Design noteSpecify stainless or encapsulated bolts and anchors, and add cathodic protection on epoxy tanks.

Ask us to confirm this one →

Hard / scaling water

How to recognize it
LSI above +1; hardness over 250 mg/L.
What it does to a lining
Scale protects the steel but fouls linings and level sensors — the cleaning is the wear.

Recommended

  1. 1Factory-coated FBE (smooth, cleanable)
  2. 2Epoxy
  3. 3GFS (smooth, cleans easiest)

Avoid

  • Nothing critical for this service

Design noteDesign for cleaning access. Scale can hide holidays.

Ask us to confirm this one →

High chlorine or chloramine residual

How to recognize it
Free chlorine over 2 mg/L, or chloramine; contact and clearwell tanks.
What it does to a lining
Oxidizes and chalks organic coatings; chloramine degrades some elastomers.

Recommended

  1. 1Factory-coated FBE rated for chlorine and chloramine
  2. 2GFS
  3. 3Epoxy rated for chlorine contact

Avoid

  • Polyurea / polyurethane not rated for chloramine
  • Coal-tar epoxy

Design noteAsk the utility for the maximum residual and the disinfectant type.

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Deionized / ultrapure / RO permeate

How to recognize it
Conductivity under 10 µS/cm; process, pharmaceutical and boiler-feed water.
What it does to a lining
Hungry water pulls ions out of anything, and epoxy can leach TOC.

Recommended

  1. 1316L stainless
  2. 2GFS
  3. 3FRP

Avoid

  • Epoxy where TOC limits apply
  • Factory-coated FBE where TOC limits apply
  • Galvanized
  • Cement

Design noteVerify TOC and extractables limits before you allow any organic lining.

Ask us to confirm this one →

Hot potable / thermal storage

How to recognize it
Water stored at 120 to 180 °F.
What it does to a lining
Exceeds the wet-heat rating of standard epoxy and softens elastomers.

Recommended

  1. 1Novolac / phenolic epoxy rated to the service temperature
  2. 2316L stainless
  3. 3GFS to its rated limit
  4. 4Factory-coated FBE to its rated limit — confirm the wet-heat figure

Avoid

  • Standard epoxy above 120 °F
  • Polyurea

Design noteGet the manufacturer's wet-heat rating in writing.

Ask us to confirm this one →

Groundwater with iron, manganese or H2S

How to recognize it
Fe over 0.3 mg/L; Mn over 0.05 mg/L; rotten-egg odor; untreated in storage.
What it does to a lining
Iron bacteria and MIC pitting under deposits; H2S attacks the vapor zone.

Recommended

  1. 1Factory-coated FBE, full thickness through the vapor space
  2. 2GFS
  3. 3Epoxy with a vapor-zone upgrade

Avoid

  • Cement
  • Galvanized

Design noteTreat ahead of storage where you can, and inspect the roof zone yearly.

Ask us to confirm this one →
Group 02 Raw, ground and source water 5 conditions

Raw water swings with the season, so the lining has to handle the worst month rather than the average.

Raw surface water (river, lake, reservoir)

How to recognize it
Turbidity, organics, algae, and seasonal pH and temperature swings.
What it does to a lining
Sediment abrasion on the floor; biofilm and MIC under silt.

Recommended

  1. 1Factory-coated FBE
  2. 2GFS
  3. 3Epoxy, floor at a higher DFT
  4. 4Polyurea on the floor

Avoid

  • Cement-mortar in soft water

Design noteDesign a sloped floor and a drain, and treat the floor as the wear surface.

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Raw groundwater / well water

How to recognize it
Stable chemistry; may carry CO2, iron, manganese or H2S.
What it does to a lining
See the groundwater row above. Low-alkalinity wells behave like aggressive potable water.

Recommended

  1. 1Factory-coated FBE
  2. 2GFS
  3. 3Epoxy

Avoid

  • Cement
  • Galvanized

Design noteRun the LSI on the well analysis first.

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Backwash / spent filter water

How to recognize it
Solids, coagulant residue, and the occasional low-pH excursion.
What it does to a lining
Abrasion and staining from aluminum and iron sludge.

Recommended

  1. 1Factory-coated FBE
  2. 2Epoxy
  3. 3Polyurea
  4. 4GFS

Avoid

  • Thin-film systems

Design noteFrequent drain-and-fill cycles wet-dry the walls.

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Reclaimed / reuse water (non-potable)

How to recognize it
Chlorinated effluent, nutrients and biofilm.
What it does to a lining
Oxidizer plus biofilm, with a mild MIC risk.

Recommended

  1. 1Factory-coated FBE
  2. 2GFS
  3. 3Epoxy

Avoid

  • Galvanized
  • Cement

Design noteLabel per your state's reuse rules — usually purple.

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Irrigation / agricultural raw water

How to recognize it
Fertigation chemicals, with cost as the main driver.
What it does to a lining
Mild, unless fertilizer is injected — then acidic and high in chloride.

Recommended

  1. 1Factory-coated FBE
  2. 2Epoxy
  3. 3Galvanized bolted, no lining
  4. 4Polyurea

Avoid

  • Nothing critical for this service

Design noteAsk what is injected upstream. Nothing is critical unless there is fertigation.

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Group 03 Municipal wastewater 10 conditions

In wastewater it is the vapor zone, not the liquid, that usually kills the lining: H2S converts to sulfuric acid on damp steel above the waterline.

Equalization (EQ) tank

How to recognize it
Raw influent; pH 6 to 9; H2S headspace; fill-and-drain cycling.
What it does to a lining
Wet-dry cycling plus an acid vapor zone, with grit abrasion on the floor.

Recommended

  1. 1Factory-coated FBE, with a qualified vapor-zone lining
  2. 2GFS
  3. 3High-build epoxy, vapor zone at 2× DFT
  4. 4Polyurea

Avoid

  • Zinc primers
  • Galvanized
  • Cement

Design noteVent and cover design set the severity of the vapor zone.

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Aeration / activated sludge basin

How to recognize it
Aerated, near-neutral pH, low H2S.
What it does to a lining
Mild in the liquid; the wear is in the splash zone and on diffuser hardware.

Recommended

  1. 1Factory-coated FBE
  2. 2Epoxy
  3. 3GFS
  4. 4304 stainless

Avoid

  • Nothing critical for this service

Design noteAluminum cover compatible — watch for dissimilar-metal contact.

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Sludge holding / thickened sludge

How to recognize it
2 to 8% solids, septic, H2S.
What it does to a lining
Abrasion, heavy sulfide and difficult cleaning.

Recommended

  1. 1GFS
  2. 2Novolac epoxy
  3. 3Factory-coated FBE, vapor zone qualified separately
  4. 4Polyurea

Avoid

  • Standard epoxy in the vapor zone

Design noteDesign bottom-entry mixing to limit dead zones.

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Anaerobic digester, mesophilic (95 to 100 °F)

How to recognize it
Biogas headspace of CH4, CO2 and 500 to 5,000 ppm H2S; pH 6.8 to 7.5.
What it does to a lining
Continuous acid vapor plus heat at the gas-liquid line.

Recommended

  1. 1GFS with a vapor-zone-rated enamel
  2. 2Novolac epoxy
  3. 3316L in the dome and gas zone
  4. 4Factory-coated FBE in the liquid zone only — gas zone lined separately

Avoid

  • Standard epoxy
  • Polyurea in the gas zone
  • Galvanized

Design noteConfirm the enamel and epoxy ratings at the design temperature and H2S concentration.

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Anaerobic digester, thermophilic (125 to 140 °F)

How to recognize it
As mesophilic, at a higher temperature.
What it does to a lining
Beyond the wet-heat rating of most epoxies, and it accelerates everything else.

Recommended

  1. 1GFS with a confirmed temperature rating
  2. 2316L stainless
  3. 3Novolac / phenolic epoxy rated to 150 °F

Avoid

  • Standard epoxy
  • Factory-coated FBE above its wet-heat limit
  • Polyurea
  • Any unrated system

Design noteInsulate and heat-trace, and specify inspection ports.

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Digester gas holder / gas-zone-only steel

How to recognize it
100% biogas exposure with condensate.
What it does to a lining
Condensing sulfuric acid.

Recommended

  1. 1316L stainless
  2. 2Novolac / phenolic epoxy
  3. 3GFS

Avoid

  • Everything else

Design noteTreat this as chemical service, not water service.

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Biosolids / dewatered cake storage

How to recognize it
Semi-solid, ammonia, abrasion at load-out.
What it does to a lining
Abrasion and ammonia, with wet-dry cycling.

Recommended

  1. 1Polyurea
  2. 2Factory-coated FBE
  3. 3Epoxy
  4. 4GFS

Avoid

  • Thin-film systems

Design noteUsually a bin rather than a tank — the lining is a wear liner.

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Septage / hauled waste receiving

How to recognize it
Highly variable, grease, pH swinging from 4 to 11.
What it does to a lining
The worst of an EQ tank plus chemical shock.

Recommended

  1. 1GFS
  2. 2Novolac epoxy
  3. 3Factory-coated FBE with a qualified vapor-zone lining and cathodic protection

Avoid

  • Standard epoxy
  • Cement
  • Galvanized

Design noteRequire pH screening at the receiving station.

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Effluent / final clarified water

How to recognize it
Treated, residual chlorine or UV, low solids.
What it does to a lining
Mild — behaves like reclaimed water.

Recommended

  1. 1Factory-coated FBE
  2. 2Epoxy
  3. 3GFS

Avoid

  • Cement in soft water

Design noteThe lowest-cost lining in the plant.

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Grit / screenings washwater

How to recognize it
Sand and grit slurry.
What it does to a lining
Pure abrasion.

Recommended

  1. 1Polyurea
  2. 2Ceramic-filled epoxy

Avoid

  • Thin-film epoxy

Design noteUse replaceable wear plates at the inlets.

Ask us to confirm this one →
Group 04 Food, beverage and agricultural 8 conditions

Food-plant wastewater is more acidic and hotter than municipal sewage, and it is dosed with CIP chemicals — the lining sees three chemistries in one day.

Dairy / cheese wastewater (whey, wash water)

How to recognize it
pH 3.5 to 6 from lactic acid; high BOD; 90 to 120 °F; CIP caustic and nitric or phosphoric acid slugs.
What it does to a lining
Acid attack, heat and fats, with pH swinging to 12 during CIP.

Recommended

  1. 1GFS
  2. 2Novolac epoxy
  3. 3316L stainless

Avoid

  • Standard epoxy
  • Polyurea
  • Galvanized
  • Cement

Design noteAsk for the CIP chemical list and the slug pH.

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Brewery / distillery / winery wastewater

How to recognize it
pH 3 to 5 during spent-grain and CIP events; hot; high sugars; CO2.
What it does to a lining
Acid plus heat, with foaming.

Recommended

  1. 1GFS
  2. 2Novolac epoxy
  3. 3304 / 316 stainless

Avoid

  • Standard epoxy
  • Zinc
  • Cement

Design noteEqualize pH ahead of biological treatment.

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Meat / poultry / rendering wastewater

How to recognize it
Fats, oils and grease; blood; ammonia; DAF sludge.
What it does to a lining
FOG penetrates and lifts weak coatings, and septic FOG generates H2S.

Recommended

  1. 1GFS
  2. 2Novolac epoxy
  3. 3Polyurea

Avoid

  • Thin-film epoxy

Design noteSkim and heat-trace to keep the FOG liquid.

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Fruit / vegetable / sugar processing

How to recognize it
pH 3 to 6, organic acids, a seasonal campaign.
What it does to a lining
Acid and sugar fermentation, then long idle periods.

Recommended

  1. 1GFS
  2. 2Epoxy — novolac preferred
  3. 3Factory-coated FBE on the milder, near-neutral streams

Avoid

  • Cement
  • Galvanized

Design noteIdle tanks dry out, and cement cracks when they do.

Ask us to confirm this one →

Dairy manure / agricultural anaerobic digester

How to recognize it
Grit and sand bedding; ammonia 1,000 to 4,000 mg/L; H2S; 95 to 105 °F.
What it does to a lining
Sand abrasion plus an acid-gas headspace.

Recommended

  1. 1GFS
  2. 2Novolac epoxy, floor at a high DFT
  3. 3316L in the gas zone
  4. 4Factory-coated FBE in the liquid zone only

Avoid

  • Standard epoxy
  • Polyurea in the gas zone
  • Galvanized

Design noteSand separation upstream protects the floor.

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Food-waste / co-digestion (depackaged organics)

How to recognize it
Feedstock at pH 3.5 to 5, salts, plastics and grit.
What it does to a lining
Acid plus abrasion.

Recommended

  1. 1GFS
  2. 2Novolac epoxy

Avoid

  • Standard epoxy

Design noteThe feedstock receiving pit is the harshest spot on the site.

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Digestate / liquid manure storage

How to recognize it
High ammonia, solids, open or covered.
What it does to a lining
Ammonia and MIC, with freeze-thaw at the waterline.

Recommended

  1. 1Factory-coated FBE
  2. 2GFS
  3. 3Epoxy
  4. 4Galvanized bolted, budget option

Avoid

  • Cement

Design noteCovers reduce odor and vapor-zone attack.

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Beverage / potable-grade product water

How to recognize it
Treated process water with ozone or chlorine dioxide.
What it does to a lining
Oxidizers attack organic linings.

Recommended

  1. 1316L stainless
  2. 2GFS

Avoid

  • Epoxy where ozone is present
  • Polyurea

Design noteProduct-contact rules apply — FDA and 3-A.

Ask us to confirm this one →
Group 05 Industrial, brine and chemical 15 conditions

Chlorides and pH extremes decide this group. Stainless is not a cure-all once chlorides pass a few hundred mg/L.

Cooling tower makeup / blowdown

How to recognize it
Concentrated 3 to 6 cycles; biocides; scale and corrosion inhibitors; 90 to 110 °F.
What it does to a lining
Oxidizing biocides plus elevated chlorides and heat.

Recommended

  1. 1Factory-coated FBE, biocide contact confirmed
  2. 2Epoxy rated for biocide contact
  3. 3GFS
  4. 4Novolac epoxy

Avoid

  • Galvanized
  • Cement

Design noteGet the water-treatment vendor's program sheet.

Ask us to confirm this one →

Boiler feed / condensate return

How to recognize it
Softened or DI water, hot, with oxygen scavengers.
What it does to a lining
As the DI row, plus heat.

Recommended

  1. 1316L stainless
  2. 2Novolac / phenolic epoxy

Avoid

  • Standard epoxy
  • Factory-coated FBE above its wet-heat limit
  • Polyurea

Design noteTemperature governs the selection.

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RO reject / concentrate

How to recognize it
2 to 5× source TDS; chlorides often over 1,000 mg/L; antiscalant.
What it does to a lining
Chloride pitting of 304, and osmotic blistering of thin epoxy.

Recommended

  1. 1GFS
  2. 2Vinyl ester / FRP
  3. 3Novolac epoxy

Avoid

  • 304 stainless
  • Thin-film epoxy
  • Galvanized

Design note316L only below roughly 1,000 mg/L chloride and at low temperature.

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Softener brine / regeneration waste

How to recognize it
Saturated sodium chloride at near-neutral pH.
What it does to a lining
Chloride attack, with salt crystallization at the waterline.

Recommended

  1. 1Vinyl ester / FRP
  2. 2GFS
  3. 3Polyurea

Avoid

  • Any stainless
  • Galvanized
  • Cement

Design noteBrine makers are often FRP by default.

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Seawater / desalination intake

How to recognize it
19,000 mg/L chloride, with marine biofouling.
What it does to a lining
Pitting, crevice corrosion and MIC.

Recommended

  1. 1GFS
  2. 2Vinyl ester / FRP
  3. 3Duplex stainless — not 304 or 316

Avoid

  • 304 and 316 stainless
  • Galvanized
  • Cement

Design noteInclude cathodic protection.

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Produced water / oilfield

How to recognize it
Chlorides to 100,000 mg/L and beyond; H2S; hydrocarbons; 100 to 180 °F.
What it does to a lining
Chloride plus sour service plus solvent swelling.

Recommended

  1. 1Novolac epoxy rated for H2S and hydrocarbons
  2. 2GFS
  3. 3Vinyl ester

Avoid

  • Standard epoxy
  • Polyurea
  • All stainless

Design noteNACE MR0175 hardware wherever the service is sour.

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Landfill leachate

How to recognize it
Ammonia 500 to 3,000 mg/L; VOCs; chlorides; pH 6 to 8; variable.
What it does to a lining
Solvent swelling of elastomers, ammonia attack and MIC.

Recommended

  1. 1GFS
  2. 2Novolac epoxy
  3. 3Vinyl ester

Avoid

  • Polyurea
  • Standard epoxy
  • Galvanized

Design noteCharacterize the leachate quarterly — it changes as the landfill ages.

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Mining / mineral slurry, tailings water

How to recognize it
Abrasive solids; pH 2 to 4 in acid mine drainage, or 10 and above in cyanide leach; dissolved metals.
What it does to a lining
Abrasion plus acid or caustic attack.

Recommended

  1. 1Polyurea, or ceramic-filled epoxy, for abrasion
  2. 2Vinyl ester for acid
  3. 3GFS

Avoid

  • Thin-film systems
  • Cement in acid

Design noteMatch pH first, then abrasion.

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Sulfuric / hydrochloric acid, dilute storage

How to recognize it
pH under 2.
What it does to a lining
Dissolves cement, zinc and most epoxies over time.

Recommended

  1. 1Vinyl ester / FRP
  2. 2Novolac epoxy, product-specific

Avoid

  • GFS below its rated pH
  • Factory-coated FBE below its rated pH
  • Standard epoxy
  • Any galvanized

Design noteConcentrated acids are outside the scope of a bolted tank — refer to the manufacturer.

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Caustic (NaOH) storage / caustic waste

How to recognize it
pH 12 to 14.
What it does to a lining
Etches glass enamel and saponifies some epoxies.

Recommended

  1. 1Carbon steel, unlined — dilute and ambient
  2. 2Novolac / phenolic epoxy
  3. 3304 / 316 stainless

Avoid

  • GFS above pH 11
  • Factory-coated FBE above pH 12
  • Vinyl ester, limited
  • Cement

Design noteHot caustic needs stainless.

Ask us to confirm this one →

Metal finishing / plating rinse water

How to recognize it
Chromium, nickel, cyanide and acids.
What it does to a lining
Mixed chemical attack.

Recommended

  1. 1Vinyl ester
  2. 2Novolac epoxy
  3. 3GFS, neutral rinse only

Avoid

  • Standard epoxy
  • Galvanized

Design noteSegregate streams by chemistry.

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Pulp and paper white water / effluent

How to recognize it
Fibers, 100 to 140 °F, pH 4 to 10, sulfur compounds.
What it does to a lining
Heat, abrasion and sulfides.

Recommended

  1. 1GFS
  2. 2Novolac epoxy
  3. 3316L

Avoid

  • Standard epoxy
  • Polyurea

Design noteFiber buildup traps corrosives against the wall.

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Power plant FGD / scrubber water

How to recognize it
Chlorides over 10,000 mg/L; pH 5 to 6; gypsum solids; hot.
What it does to a lining
Chloride pitting, abrasion and heat.

Recommended

  1. 1Vinyl ester / FRP
  2. 2Novolac epoxy
  3. 3GFS

Avoid

  • All stainless
  • Standard epoxy

Design noteHighly abrasive — add wear plates.

Ask us to confirm this one →

Data center / process cooling loop makeup

How to recognize it
Softened or treated water with inhibitors and glycol.
What it does to a lining
Glycol and inhibitors are mild; leak-tightness drives the choice.

Recommended

  1. 1Factory-coated FBE
  2. 2Epoxy
  3. 3GFS
  4. 4304 stainless

Avoid

  • Cement

Design noteAsk about the glycol percentage and the biocide.

Ask us to confirm this one →

Dry bulk (lime, ash, grain)

How to recognize it
Not a liquid — moisture and dust.
What it does to a lining
Abrasion and hygroscopic caking.

Recommended

  1. 1Factory-coated FBE
  2. 2Epoxy, or food-grade epoxy
  3. 3Galvanized bolted

Avoid

  • Elastomers

Design noteAn interior coating is optional here; roof condensation is what matters.

Ask us to confirm this one →
Group 06 Fire protection, stormwater and intermittent service 7 conditions

Stagnant or partly-empty tanks fail from microbial corrosion and wet-dry cycling, not from the water chemistry itself.

Fire protection water (NFPA 22)

How to recognize it
Full, stagnant, rarely exchanged, and often untreated.
What it does to a lining
MIC nodules under tubercles, and oxygen-cell corrosion at the waterline.

Recommended

  1. 1Factory-coated FBE, NFPA 22 compliant
  2. 2Epoxy — D102 with NFPA 22 compliance
  3. 3GFS
  4. 4Galvanized bolted, small tanks

Avoid

  • Cement in soft water

Design noteNFPA 25 requires a three-year interior inspection. Treat the water or exchange it.

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Firewater with foam concentrate or AFFF

How to recognize it
Surfactants — fluorinated or fluorine-free foam.
What it does to a lining
Surfactant wetting drives creep at holidays.

Recommended

  1. 1GFS
  2. 2Novolac epoxy

Avoid

  • Standard epoxy long-term
  • Polyurea

Design noteThe PFAS transition means the foam type is changing — confirm what will actually be stored.

Ask us to confirm this one →

Stormwater detention / rainwater harvesting

How to recognize it
Low TDS, low alkalinity, road salt in winter, debris.
What it does to a lining
Behaves like aggressive soft water plus chlorides, and the tank is often empty.

Recommended

  1. 1Factory-coated FBE
  2. 2GFS
  3. 3Epoxy
  4. 4Galvanized bolted

Avoid

  • Cement
  • Zinc primers

Design noteAdd first-flush diversion.

Ask us to confirm this one →

Hydrostatic test / temporary water

How to recognize it
Filled once and drained, from any source.
What it does to a lining
Flash rusting if the tank is unlined and left damp.

Recommended

  1. 1Galvanized bolted
  2. 2Epoxy

Avoid

  • Nothing critical for this service

Design noteDry and vent the tank after draining.

Ask us to confirm this one →

Emergency / standby storage (hospital, campus)

How to recognize it
Full, stagnant, chlorinated makeup, potable-listed.
What it does to a lining
MIC and residual decay.

Recommended

  1. 1Factory-coated FBE, NSF 61
  2. 2GFS
  3. 3Epoxy, NSF 61

Avoid

  • Cement
  • Galvanized interior

Design noteA turnover or recirculation system is recommended.

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Wet-dry cycling (any service)

How to recognize it
Tank drained weekly or more often.
What it does to a lining
Thermal and moisture stress at the waterline, and cracking of brittle systems.

Recommended

  1. 1Factory-coated FBE
  2. 2GFS
  3. 3Polyurea
  4. 4Epoxy

Avoid

  • Cement

Design noteFlexible or fused systems outlast rigid ones.

Ask us to confirm this one →

Freezing climates, open-top or unheated

How to recognize it
Ice loading and freeze-thaw at the waterline.
What it does to a lining
Ice shear on brittle linings, and thermal cracking.

Recommended

  1. 1Factory-coated FBE
  2. 2GFS
  3. 3Epoxy with ice-rated flexibility
  4. 4Polyurea

Avoid

  • Cement
  • Unrated brittle epoxies

Design noteA roof or a heated inlet reduces ice.

Ask us to confirm this one →
Lining System Key

Ten systems, and the envelope each one lives in.

The matrix uses these short names. The envelope columns are the published typicals the selector screens against — every one of them has to be confirmed against the specific product data sheet once a system is assigned.

SystemTypical DFT / specWorking pHMax continuous temp
Factory-coated fusion-bonded epoxy (FBE)Thermoset epoxy powder electrostatically applied to both faces of each steel panel and fused in a factory oven, then holiday-tested before the panel ships. Renewable in the field.Product page → AWWA D103 factory-applied thermoset powder; 8 to 12 mils interior, 6 to 10 exterior ~4 to 12 standard; novolac-modified powders extend the range ~150 °F wet — confirm the product figure above 120 °F
Glass-fused-to-steel (GFS)Vitreous enamel fused to steel panels at roughly 1,500 °F in a factory furnace (PermaFusion-type). A separate system from factory-coated FBE, and not interchangeable with it: fused glass is patched, never recoated, because there is no field equivalent of furnace firing.Comparison reference — not supplied AWWA D103 Sec. 10 glass coating; two-side fused ~3 to 11 standard; extended-range enamels available ~140 °F liquid — check the vapor-zone rating
Immersion-grade epoxy (high-build)Two-coat or single-coat 100% solids or high-solids epoxy, NSF/ANSI 61 listed for potable service.Product page → AWWA D102 Inside Coating Systems; 16 to 40 mils DFT ~4 to 12 ~120 to 140 °F wet
Novolac / phenolic epoxyHigher-cross-link epoxy for chemical and elevated-temperature service.Product page → 20 to 40 mils DFT ~2 to 13, product-specific ~150 to 200 °F wet
Polyurea / hybrid (TC-Shield type)Fast-cure spray elastomer; abrasion and impact resistant; some grades NSF 61 listed.Product page → 60 to 125 mils DFT ~4 to 11 ~120 to 140 °F wet
Zinc-rich primer + epoxyGalvanic primer under epoxy topcoats, potable interiors per AWWA D102.Product page → 2 to 3 coats Neutral water only ~120 °F
Cement-mortar liningPortland cement lining bonded to steel; older water tanks and pipelines.Specified per project AWWA C602 concepts Needs alkaline / scaling water Ambient
Vinyl ester / FRPResin-based lining, or a freestanding FRP tank, for brines and strong chemicals.Specified per project 40 to 125 mils, or full FRP ~1 to 14, resin-specific ~180 to 200 °F
Stainless steel (304 / 316L) shellNo lining at all — corrosion resistance comes from the alloy.Product page → Bolted 304 or 316L panels Wide, chloride-limited Wide
Hot-dip galvanized (exterior only)Zinc coating on the exterior faces of the panels.Product page → AWWA D103 galvanized option Exterior atmosphere Exterior
Cross-Cutting Factors

Twelve things that override the row you just read.

The service condition gets you to a short list. These decide it — and in our failure work they are what the original specification missed, far more often than the chemistry was.

FactorWhy it mattersRule of thumb
TemperatureThe wet-heat rating is the most commonly overlooked limit.Standard epoxy to ~120 °F; factory-coated FBE to ~150 °F on the product figure; novolac to ~150 to 200 °F; GFS per the enamel rating; stainless for anything hotter.
ChloridesPitting of stainless, blistering of thin organic linings.304 under ~200 mg/L; 316L under ~1,000 mg/L; above that, factory-coated FBE with cathodic protection, GFS, vinyl ester or FRP.
pH extremesGlass and cement have hard limits; epoxies vary by resin.Factory-coated FBE ~4 to 12; GFS ~3 to 11; cement needs pH over 7 and a positive LSI; vinyl ester for strong acid; novolac for hot caustic.
Vapor / headspace zoneCondensing acid gases attack above the waterline.Upgrade the top ring and the roof to a higher-rated system, or to stainless.
Wet-dry cyclingRigid linings crack, and MIC starts on damp steel.Prefer a factory-fused or flexible system over a field-applied film; vent and drain fully.
Abrasion / solidsThin films wear through at the floor and the inlets.Polyurea, ceramic-filled epoxy, or wear plates at impact points.
MIC (microbial corrosion)Stagnant, nutrient-rich, low-oxygen water.Holiday-free lining plus cathodic protection, with turnover or a biocide program.
Hardware, bolts and anchorsAggressive water attacks galvanized fasteners first.Stainless or fully encapsulated bolts; isolate dissimilar metals; sealed anchor chairs.
Cathodic protectionProtects holidays in any organic lining below the waterline.Recommended on factory-coated FBE and field epoxy potable tanks per AWWA D104; on GFS it is a panel-edge and bolt-hole measure, and compatibility has to be verified.
Holiday-free requirementOne pinhole in aggressive water becomes a through-wall pit.Specify 100% holiday testing per NACE/AMPP SP0188, with a written repair procedure.
Surface preparation, factory vs fieldFactory coating controls prep and cure; field coating depends on the weather.Bolted tanks: factory-applied per AWWA D103 — thermoset FBE powder or fused glass, specified as one system or the other, never as an either/or. Field repairs to SSPC-SP10.
Inspection accessAggressive services need a yearly visual check.Specify manways, roof hatches and the ability to drain down.
Standards & References

What the recommendations are built on.

Cite these, not us. Every row above traces back to one of them, and where a figure is a published typical rather than a code requirement the matrix says so.

AWWA D103Factory-coated bolted carbon steel tanks — the glass-fused, epoxy and galvanized coating sections.
AWWA D102Coating steel water-storage tanks — Inside Coating Systems (ICS) and Outside Coating Systems (OCS).
AWWA D104Automatically controlled impressed-current cathodic protection for steel water tanks.
AWWA D100 / D108Welded steel tanks, and aluminum dome roofs, where covers or welded tanks are referenced.
NSF/ANSI/CAN 61 and 600Drinking water system components and health effects — mandatory for any potable interior.
NFPA 22 / NFPA 25Water tanks for private fire protection, and their inspection, testing and maintenance.
NACE/AMPP SP0188Holiday detection of coatings. Paired with SSPC-SP10 / NACE No. 2 near-white blast for surface prep.
NACE MR0175 / ISO 15156Materials for sour service — produced water and any H2S-bearing stream.
Langelier Saturation IndexThe screening index for whether water is scaling or aggressive. Calculator on this page.

Rating figures in the tables are typical published ranges. Each row links to the specific manufacturer data sheet once products are assigned to a project.

Get It Confirmed

A matrix narrows it. An analysis settles it.

Two ways to hand this to us. Send the water analysis and we will read it and come back with a written recommendation, or send the four numbers from the selector and we will confirm the short list against the actual product data sheets. Either one reaches Andy directly, not a queue.

Send us your water analysis

A lab report, a utility CCR, a photo of a printout — whatever you have. We are looking for pH, alkalinity, hardness, chlorides, TDS, temperature, and the disinfectant. If the tank is in wastewater or process service, tell us what runs through it and we will work from that instead.

PDF, photo or spreadsheet. One file, 8 MB maximum.

Prefer email? Send it to Andy@TanksandCovers.com or call 330-265-1776.

Request a lining recommendation

The four fields below pre-fill from the selector — use its button, or fill them in here. We come back with a ranked recommendation, the eliminations with reasons, and the manufacturer confirmation each candidate would need before it goes into a spec.

From the analysis (optional)

Or talk it through: 330-265-1776.

Questions We Get

The seven that decide most jobs.

What lining should I use for aggressive, low-alkalinity water?

Water with alkalinity under about 30 mg/L, pH under 7 and an LSI below -1 is the most under-specified service in the storage-tank business. It leaches cement and every calcium-bearing lining, it drives corrosion at each holiday in an organic coating, and it attacks galvanized bolts and hardware before it attacks the shell.

Specify an inert, holiday-free system. A factory-coated fusion-bonded epoxy bolted shell, holiday-tested panel by panel before it ships, is the system we supply for this water; a high-build 100% solids epoxy applied in the field with 100% holiday testing is the equivalent on an existing tank; 316L stainless is third. Glass-fused-to-steel also suits the chemistry and is worth pricing as a comparison, but it is a separate system, not a variant of the epoxy one, and its coating cannot be renewed once it is spent. Rule out cement-mortar, zinc-rich primer in immersion, and any thin-film epoxy under 16 mils. Then take care of the details that actually fail: stainless or fully encapsulated bolts and anchors, and cathodic protection on any epoxy-lined tank.

Glass-fused-to-steel or epoxy for a potable water tank?

In balanced potable water — LSI between -0.5 and +0.5, alkalinity 50 to 200 mg/L, pH 7 to 8.5 — both systems are correct and the decision belongs to budget, schedule and access. An NSF/ANSI 61-listed immersion epoxy per AWWA D102 Inside Coating Systems is the baseline and it can be renewed in place for the life of the shell.

Chemistry is what separates them. Glass is inert, so it pulls ahead in aggressive low-alkalinity water, in high chlorine or chloramine residual, in iron, manganese and H2S groundwater, and anywhere the tank is drained and refilled often. Epoxy pulls ahead where the water is hard and scaling, where the budget is tight, and where the ability to recoat matters more than the coating being fused. Glass has a hard pH window of roughly 3 to 11 and it cannot be renewed in the field; epoxy is limited to about 120 to 140 °F wet.

What tank lining survives H2S in an anaerobic digester?

The liquid is rarely the problem. H2S in the headspace — typically 500 to 5,000 ppm — dissolves in condensate on damp steel above the waterline and becomes sulfuric acid, so the gas-liquid line and the dome are where linings fail first.

For mesophilic digestion at 95 to 100 °F: glass-fused-to-steel with a vapor-zone-rated enamel, novolac epoxy second, 316L stainless in the dome and gas zone third. A factory-coated fusion-bonded epoxy shell will carry the liquid zone at these temperatures, but the headspace has to be specified as its own lining rather than assumed to come with the tank. At thermophilic temperatures of 125 to 140 °F, standard epoxy is already past its wet-heat rating and polyurea has no place in the gas zone at all — confirm the enamel's temperature rating in writing, insulate and heat-trace, and specify inspection ports. A gas holder seeing 100% biogas should be treated as chemical service, not water service: 316L or a phenolic novolac.

What lining works in a brine or softener regeneration tank?

Saturated sodium chloride at near-neutral pH is a chloride problem, not a pH problem, and it is the service where stainless steel most often gets specified by mistake. Chloride pitting and crevice corrosion do not care that the pH is 7.

Vinyl ester or FRP first — which is why so many brine makers are FRP by default — then glass-fused-to-steel, then polyurea. Rule out any stainless, galvanized and cement. The same logic governs RO reject above 1,000 mg/L chloride, seawater intake at 19,000 mg/L, and FGD scrubber water above 10,000 mg/L; 316L is only defensible below roughly 1,000 mg/L chloride and at low temperature, and 304 below about 200 mg/L.

What interior coating does a firewater tank need?

A fire protection tank per NFPA 22 is full, stagnant and rarely exchanged, so it fails from microbial corrosion and oxygen-cell attack at the waterline rather than from chemistry. On a new bolted tank, specify a factory-coated fusion-bonded epoxy interior, NSF 61 listed and compliant with NFPA 22. On an existing welded tank, an NSF 61-listed field epoxy per AWWA D102 does the same job. Glass-fused-to-steel is the other factory option and a fair comparison, but it is a different coating system with different renewal economics. Galvanized bolted tanks are reasonable on small volumes. Avoid cement-mortar in soft water.

The lining is only half the answer. NFPA 25 requires a three-year interior inspection, and the water itself needs either treatment or periodic exchange — a holiday-free lining in stagnant, nutrient-rich water still grows MIC nodules. If foam concentrate or AFFF is stored with the water, move up to fused glass or a novolac epoxy: surfactants drive creep at any holiday, and the PFAS transition means the foam chemistry on your site is probably changing.

Why does the chloride level decide whether stainless steel works?

Stainless resists corrosion through a passive chromium oxide film, and chloride ions break that film down locally, which starts a pit that then feeds itself. The alloy's general corrosion resistance is irrelevant once pitting initiates — and temperature accelerates it.

Practical screening limits: 304 below about 200 mg/L chloride, 316L below about 1,000 mg/L and at low temperature. Above that, chloride-immune systems take over — glass-fused-to-steel, vinyl ester or FRP — or, in seawater, a duplex alloy rather than 304 or 316. This is the rule the selector on this page applies when you enter a chloride number: over 1,000 mg/L and it removes 304 and 316L stainless from the ranked list and tells you why.

Can I specify a lining from this page?

Use it to build the short list and to catch the systems that should never have been on it — that is what a screening matrix is good for, and the eliminations are usually worth more than the recommendations.

Do not use it as the basis of a submittal. Every figure here is a typical published range, and the actual limits belong to the specific product data sheet for the system you assign. Final lining selection requires a current water analysis and written confirmation from the coating or tank manufacturer that the system is rated for your pH, temperature, chloride level, vapor-zone exposure and disinfectant. Send us the analysis and we will get that confirmation in writing.

How to use this page — and how not to

Recommendations are general guidance based on typical published ratings. Final lining selection requires a current water analysis and written confirmation from the coating or tank manufacturer.

Every envelope on this page — pH window, wet-heat rating, chloride limit, DFT — is a published typical for a class of system, not a property of a specific product. Two epoxies sold for the same duty can differ by 40 °F in wet-heat rating. Use the matrix to build a defensible short list and to strike the systems that never belonged on it; use the data sheet and the manufacturer’s letter to make the selection.